Vinyas Innovative Technologies

The Three Trios In EMS

As an Original Equipment and Design Manufacturer, what do you expect from an EMS partner? Of course it will be competitive pricing, but without compromising on the quality, reliability and consistency. This trio of requirements is what is expected from an EMS partner to be completely and conscientiously exercised at layout, fabrication, and assembly levels.

 

Outsourced manufacturing has always been popular and the most opted solution, but the recent trend is its shift towards India and other countries. Starting from the complex circuits and sub-assemblies that Aerospace and Defence makers rely on, to the pin-point accuracy the medical segment demands for, and to the smallest chips used in smartphones and computers; Electronics Manufacturing Service companies are at the heart of this ever-demanding and technology-driven industry that has touched every aspect of our modern life.

 

On one hand, with the pandemic becoming an endemic part of our lives, boarder threats on the other, increasing need for connectivity & networking solutions, along with rapid changing marketplace; EMS companies are on a constant pressure of strengthening their position by upgrading their facilities, improving their practices and producing best-in-class quality products.

 

Importance of Quality & Reliability in EMS

 

Mere reports and traceability methods followed in spreadsheets and age-old standalone systems can no longer support the EMS companies to manufacture and deliver the precise and quality products. Along with the visibility of Quality personnel towards the specific requirements and granular details of the manufacturing process; Automation of the manufacturing, testing and quality processes is also equally important. This not only enables the EMS providers to deliver value to their organization and to their end customers, but also offer better service, better quality and enhanced reliability while offering exceptionally competitive pricing.

 

Below are few key indicators that has to be followed by an EMS provider to ensure good quality, reliability and consistency at all the levels of manufacturing process.

 

  • Stability: Consistency and stability is normally gained in few repetitive tasks or processes, but it is very important for an EMS provider to attain stability in all the manufacturing process irrespective of its repetition and complexity. Both the automated processes and manual methods ought to deliver consistent results time after time; and consistent results in turn mean dependable quality. 

 

  • Receptiveness: An EMS partner should be ready for a flexible engagement module depending on the design, manufacturing and testing requirements suitable for its customer’s business needs. At the time when the customer’s requirements change, the EMS partner should be able to accommodate it with minimal impact on prices and delivery schedules; and also maintaining the highest quality standards.

 

  • Traceability: A well-established comprehensive product traceability throughout the manufacturing process will allow continuous process monitoring so that even minor deviations can be recognized and corrected before the quality of the product is affected. Besides, every step of the manufacturing and testing process can be recorded and documented in detail for further reference.

 

  • Efficacy: It is the key requirement for an EMS player to be efficient in their costing, quality and delivery commitments. Automation of the manufacturing and testing process has significantly increased the efficacy which in turn enables high productivity, fast turnaround time for mass productions and most importantly producing high-quality accurate products.

 

  • Accessibility: A better mutual understanding and communication between the EMS provider and customer lays a sound foundation for effective project management and ultimately leads to better product quality.

 

With this background of the electronics manufacturing industry, it is the responsibility of the quality improvement managers to have real-time visibility within the factory as well as across the globe to proactively optimize processes through continuous improvements, maximize yields, drive down costs, ensure part and product traceability to maintain quality, reliability and consistency in their services and products.

 

Final Thoughts

There is more to quality than just what we see on the production floor. ‘Building a Quality Product’ being one of the primary goals of manufacturing; second in the line comes Reliability and Consistency. As electronic assemblies become more complex, more and more emphasis is being placed on standardizing quality and testing methods. The EMS provider must always be checking, evaluating, tweaking, and streamlining the manufacturing process to make it strong and resilient. Quality and Reliability comes hand in hand with a stringent manufacturing process. Thus, high-quality manufacturing translates directly into high-quality and high-reliability products.

 

Why Vinyas

With today’s fast-paced and dynamic market space, Vinyas understands the need to produce highest quality products along with cutting-edge technology to face the global competition. With strong & dynamic team of professionals, Vinyas practices a comprehensive quality control processes to ensure overall quality and reliability of electronic parts produced, without compromising on the product yields and time to market.

After Sales Support

Tailored aftermarket support to constantly maximize manufacturing value, including in-depth warranty, product information management, logistics, repair and rework services.

Build-To-Specifications

Concept

Design & Engineering

Prototype & NPI

Pilot Production

Mass Production

Product Life Cycle Management

Manufacturing Services

Design & Engineering

Prototype & NPI

Pilot Production

Mass Production

Product Life Cycle Management

Engineering Services

Concept

Design & Engineering

Prototype & NPI

Vinyas IT

Deepashree Narendra

Vice President - Corporate Affairs

Deepashree joined Vinyas in 2015, and since then she has been instrumental in driving brand management, human resource management, accelerating business growth and crafting valuable stakeholder experiences. She comes with around 8 years of experience of working with leading PR firms in Mumbai.

 

Deepashree holds a Bachelors in Biotechnology Engineering from Sri Jayachamarajendra College of Engineering, Mysuru. She has also pursued her studies in Law from National Law School, Bangaluru where she completed her PGDM in Intellectual Property Rights. Besides, she has also completed her Master’s in Business Management under the specialization of Communications from Symbiosis School of Media and Communication, Bangaluru.  

 

Deepashree is currently the co-convener of CII Women Network Forum Mysuru and the Chair for YUVA, Young Indians; the youth vertical of Confederation of Indian Industry (CII). 

Vinyas IT

T.R.Srinivasan

Director - Operations

Heading the Operations at Vinyas, Vasan has more than two decades of experience in Electronics Manufacturing as well as Electronics Hardware industry. Being a Mechanical Engineer by qualification, he has helped the company to form a world-class manufacturing solutions team and has nurtured business partnerships since his association with Vinyas in 2001.

 

Vasan oversees the entire manufacturing facility and has played a pioneering role as mentor in building operational efficiency. He has been contributory in establishing a strong team to deliver technology-driven and innovation-led solutions to the valued customers.

5+

Six-Sigma certified personnel

150+

IPC Standard certified personnel

20+

Joint Industry Standard certified personnel

35+

ISO Internal Auditors

Process Details Standards Followed
Baking
IPC-J-STD-003B
SMD Assembly
IPC-CM-770
Forming
IPC-HDBK-001
Through Hole Assembly
IPC-CM-770
Reflow process
IPC-HDBK-001
Wave Soldering Process
J-STD-001E
Cleaning
IPC-HDBK-001
Post Soldering Operations
J-STD-001E & IPC-HDBK-001
Acceptance of Assembly - PCBA
IPC-A-610D (Class 1, 2 & 3)
Acceptance of Wire Harness
IPC-WHMA-A-620A (Class 1, 2 & 3)
Vinyas IT

Sumukh Narendra

Director

Sumukh has been associated with Vinyas Innovative Technologies since 2018 and is currently serving as Executive Director. He holds a Bachelors in Electronics and Communication Engineering from Sri Jayachamarajendra College of Engineering, Mysuru and Master of Science in Engineering in Embedded Systems from University of Pennsylvania, Philadelphia, USA.

 

With over 8 years of experience in Design Engineering, Sumukh brings in a strong focus on developing cutting-edge and innovative technologies in diagnostic and digital healthcare domain. He has also gained work experience as Lead Design Engineer in multi-national Fortune 100 Companies in USA.

 

Under his competent headship, Vinyas has achieved many milestones. Sumukh has not only achieved sustainable growth plan and supported Vinyas to expand its footprint in European markets especially in the Medical, Power electronics & Industrial Engineering sectors but has also established many ground-breaking technologies in firmware, medical and Industrial engineering segments.

 

Sumukh also serves as a Member of Confederation of Indian Industry (CII), Mysore Chapter.

Vinyas IT

Narendra Narayanan

Founder and Managing Director

Narendra founded Vinyas Innovative Technologies in the year 2000 with a vision to create global presence for India in the Electronics Manufacturing industry. Under his out-standing leadership and guidance, Vinyas has grown to become one of India’s largest Integrated Electronics System Design and Manufacturing company catering its best-in-class engineering & manufacturing solutions to global markets.

 

Born in the year 1959 at Bengaluru, Narendra has completed his Engineering in Electrical & Electronics from the University of Southern California. He has to his credit of serving as Chairman and advisor for many indigenous companies across the globe.

 

No doubt, Narendra is a man of vision and a heart of gold. “The Best Employer” award bestowed by the National Trust, Ministry of Social Justice & Empowerment, Government of India in the year 2011-2012 stands as a proof. Besides being honoured as the member of Advisory Board of India, USC Viterbi School of Engineering; Narendra was also conferred the Widney House Volunteer Award for the year 2014 from the University of Southern California. Born with strong ethical values, Narendra consistently strive to create an open and transparent work environment at Vinyas. Extending impartial and equal employment opportunities to differently abled, hearing impaired and tribal youth deserves an applause.